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Aluminum EV Battery Pack FSW Liquid Cold Plate

Dongguan Tongchuang Elec.Tech. Co.,Ltd is a professional design and production of Copper, Aluminum, Heat Pipe, Aluminum Fins, Stainless Steel, and other metal stamping products and high precision hardware-based electronic components, and heat sink factory. We provide a full range of production services from mold design and development to product forming, post-treatment and surface treatment. Products are exported to Europe, South Asia, America, Southeast Asia and other countries and regions.

Category:

Liquid Cold Plate

key word:

Tongchuang



Product Introduction

Product Description

Introducing our innovative aluminum EV battery pack FSW liquid cold plate, designed to revolutionize high-performance electric vehicles. This state-of-the-art product boasts features such as efficient liquid cooling and heat dissipation, optimized for EV batteries. Designed for use in harsh environments, our FSW cold plate is built from high-grade aluminum for maximum durability. The plate also includes FSW welding technology to ensure effective heat transfer. This technology, combined with the unique design of the liquid cold plate, delivers superior thermal performance, allowing for longer battery life and higher energy output. With our aluminum EV battery pack FSW liquid cold plate, you can power through your journey with confidence, knowing that our innovative technology is keeping your batteries at peak performance, even in tough conditions.

FSW (Friction Stir Welding) liquid cold plates are advanced cooling solutions manufactured using friction stir welding technology. Here’s a brief overview of their process, advantages, and applications.

Product Features

  • Aluminum EV battery pack
  • FSW liquid cold plate
  • Core can be extracted without expansion
  • Highly efficient cooling system
  • Durable and long-lasting construction

Application of aluminum EV battery pack FSW liquid cold plate

  • Designed to efficiently cool EV battery packs
  • Uses FSW technology for increased durability and heat dissipation
  • Made from lightweight aluminum for improved performance and reduced weight
  • Utilizes a liquid cooling system with cold plates for optimal thermal management
  • Compatible with a variety of electric vehicle models and battery configurations

Process

  • Material Preparation: Suitable aluminum alloys or other thermally conductive materials are selected.
  • Microchannel Design: Microchannels are designed within the plate to optimize fluid flow and heat transfer.
  • Friction Stir Welding: This technique is used to join different materials or structural components, creating strong, tight bonds.
  • Surface Treatment: The cold plate undergoes surface treatment to enhance corrosion resistance and thermal conductivity.

Advantages

  • Excellent Thermal Conductivity: FSW technology enables efficient heat dissipation, ensuring rapid cooling.
  • High Structural Integrity: The welded joints are strong, capable of withstanding high pressures and temperature variations.
  • Lightweight Design: Utilizing lightweight materials like aluminum reduces overall weight, making it ideal for aerospace and high-performance automotive applications.
  • Customizability: Cold plates can be tailored to different shapes and sizes based on specific application requirements.

Applications
FSW liquid cold plates are widely used in

  • Electronic Devices: Such as high-performance computers and servers, ensuring stable operation.
  • Electric Vehicles: For cooling batteries and electric motors, enhancing efficiency and safety.
  • Aerospace: In spacecraft and satellites, maintaining the temperature of critical components.

Product Parameters

Material

Aluminum/Copper

Process

Extrusion,Welding

Tolerance

Customer Requested

Flatness

Customer Requested

Surface Treatment

Aluminum

Anodizing/Conversion Coating/Nickel Plating

Copper

Anti-Oxidation/Nickel Plating

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