Computer CNC Shovel Teeth Copper Skiving Fin Heat Sink
Dongguan Tongchuang Elec.Tech. Co.,Ltd is a professional design and production of Copper, Aluminum, Heat Pipe, Aluminum Fins, Stainless Steel, and other metal stamping products and high precision hardware-based electronic components, and heat sink factory. We provide a full range of production services from mold design and development to product forming, post-treatment and surface treatment. Products are exported to Europe, South Asia, America, Southeast Asia and other countries and regions.
Category:
Skived Heat Sink
key word:
Tongchuang
skived fin heat sink
Product Introduction
High-Quality CNC Machined Heat Sinks for Efficient Thermal Management
Our CNC machined heat sinks are the perfect solution for effectively dissipating heat from electronic components, ensuring optimal performance and longevity. Crafted with precision using advanced machining techniques, these heat sinks offer superior thermal management capabilities, making them an ideal choice for a range of applications.
Premium Materials for Enhanced Heat Dissipation
Designed to maximize heat transfer, our CNC machined heat sinks are crafted from high-quality materials that exhibit excellent thermal conductivity. Whether you require aluminum, copper, or another material, we have a wide selection to meet your specific needs. These materials not only dissipate heat efficiently but also offer excellent durability and corrosion resistance.
Customizable Designs for Perfect Fit
With our state-of-the-art CNC machining capabilities, we can create heat sinks in a variety of shapes and sizes, ensuring a perfect fit for your specific application. Our expert design team works closely with you to understand your requirements and create a heat sink that meets your exact specifications. From complex geometries to intricate patterns, we can bring your design ideas to life.
Optimized Fin Designs for Maximum Surface Area
The fin design of our CNC machined heat sinks is carefully engineered to maximize the surface area in contact with the air, allowing for efficient heat dissipation. This optimized design ensures that heat is quickly and effectively transferred away from the electronic components, preventing overheating and maintaining their optimal performance.
Efficient Cooling Solutions for Various Industries
Our CNC machined heat sinks find applications in a wide range of industries. From electronics and telecommunications to automotive and aerospace, our heat sinks provide reliable cooling solutions for various electronic devices and systems. Whether you need heat sinks for power amplifiers, LED lighting, or computer processors, we have the expertise to deliver the perfect solution.
Robust Manufacturing Process for Superior Quality
Backed by 17 years of experience in the industry, we have perfected our manufacturing process to ensure the highest quality heat sinks. From material selection to CNC machining and finishing, every step is meticulously carried out by our skilled technicians. We strictly adhere to industry standards and conduct rigorous quality control checks to deliver heat sinks that meet or exceed your expectations.
OEM & ODM Services for Custom Solutions
With our OEM and ODM services, we can tailor our CNC machined heat sinks to meet your specific requirements. Whether you need custom dimensions, unique fin designs, or special surface treatments, our team can work closely with you to develop the perfect solution. We pride ourselves on our ability to provide customized products that perfectly align with your needs.
Wide Range of CNC Machines for Efficient Production
Equipped with over 60 CNC machines, our manufacturing facility has the capacity to handle large-scale production while maintaining precision and efficiency. This allows us to meet your demands for CNC machined heat sinks in a timely manner, ensuring quick turnaround times and on-time delivery. Our extensive machine lineup enables us to handle projects of varying complexities with ease.
Stringent Quality Control for Reliable Performance
We understand the importance of delivering heat sinks that perform flawlessly in demanding environments. That's why we implement strict quality control measures throughout our manufacturing process. Our team of experienced quality control professionals conducts thorough inspections and tests to ensure that each heat sink meets the highest standards of performance and reliability.
Unmatched Customer Support and Service
At our company, we prioritize customer satisfaction above all else. We are dedicated to providing exceptional customer support and service at every stage of your project. From initial design discussions to after-sales support, our team is committed to addressing your concerns, answering your questions, and ensuring your complete satisfaction with our CNC machined heat sinks.
Product Parameters
Material | Aluminum/Copper |
Process | Skiving |
Tolerance | Customer Requested |
Flatness | Customer Requested |
Surface Treatment | |
Aluminum | Anodizing/Conversion Coating/Nickel Plating |
Copper | Anti-Oxidation/Nickel Plating |
Introduction
Skived fin heat sinks represent one of the most advanced thermal management solutions available for high-power electronic devices, power modules, and industrial machinery. These heat sinks are specifically engineered to maximize heat transfer efficiency by providing a high surface area with thin, closely spaced metal fins, enabling rapid dissipation of heat from critical components. They are widely used in power electronics, telecommunications equipment, LED lighting, automotive electronics, renewable energy systems, and other high-performance applications where conventional heat sinks cannot meet the thermal demands.
Design and Construction
Skived fin heat sinks are typically made from high thermal conductivity metals such as copper or aluminum. The manufacturing process involves “skiving,” where thin fins are precisely sliced and bent from a solid metal block or base. This method allows for the production of extremely thin fins, often as thin as 0.1 mm, with very small spacing between them, significantly increasing the surface area available for convective heat transfer without compromising structural strength.
Compared to extruded or bonded fin heat sinks, skived fin designs offer superior thermal performance due to the following advantages:
Higher Fin Density: Closely spaced fins increase the surface area in contact with airflow, improving convective heat transfer.
Improved Thermal Conductivity: Being machined from a single metal block, skived fins maintain excellent thermal conductivity from the base to the tip.
Thin Fins for Efficient Airflow: The thin, high-density fins reduce the temperature gradient between the heat source and ambient air, allowing for faster heat dissipation.
Customizable Geometry: Skived fin heat sinks can be precisely designed to match airflow requirements, spatial constraints, and thermal loads.
The base of the skived fin heat sink is usually solid and thick to ensure effective heat spreading across the contact area with the heat source. The fins can be oriented vertically or horizontally depending on the airflow direction, and the entire assembly can be anodized or coated for corrosion resistance and improved surface emissivity.
Thermal Performance
Thermal performance of skived fin heat sinks is significantly superior to conventional fin types. The high surface area combined with low thermal resistance enables effective heat removal from high-power devices, reducing junction temperatures and enhancing reliability and lifespan. Thermal resistance can be minimized through careful fin design, including fin thickness, height, spacing, and base thickness.
Skived fin heat sinks are often paired with forced air cooling using fans or blowers to further enhance convective heat transfer. In some high-performance applications, liquid cooling channels or heat pipes are integrated into the base to spread heat more efficiently before reaching the skived fins. This hybrid approach allows the heat sink to manage extremely high thermal loads while maintaining compact dimensions.
Applications
Power Electronics: Skived fin heat sinks are ideal for IGBTs, MOSFETs, and power modules used in industrial motor drives, renewable energy inverters, and power supplies, where heat dissipation is critical for performance and reliability.
LED Lighting: High-power LED arrays generate significant heat, and skived fin heat sinks effectively maintain junction temperatures within safe limits, ensuring long lifespan and stable luminous efficiency.
Telecommunications Equipment: Base stations, data centers, and high-performance networking equipment benefit from skived fin heat sinks due to their compact size and high thermal efficiency.
Automotive Electronics: Electric vehicle power modules, battery management systems, and onboard chargers use skived fin heat sinks to handle high thermal loads under harsh operating conditions.
Industrial Machinery: High-power CNC machines, welding equipment, and robotics utilize skived fin heat sinks to maintain stable operating temperatures for sensitive components.
Advantages
Superior Thermal Efficiency: High fin density and excellent thermal conductivity provide rapid heat removal.
Compact Design: Greater surface area in a smaller volume allows for space-efficient solutions.
Structural Integrity: Skived fins retain mechanical strength, reducing damage risks during installation.
Customizability: Fin height, thickness, spacing, and orientation can be tailored for specific airflow and thermal requirements.
Compatibility with Cooling Systems: Easily integrates with forced air, liquid cooling, and hybrid thermal management solutions.
Longevity: Reduced operating temperatures prolong component life and enhance system reliability.
Manufacturing Considerations
Producing skived fin heat sinks requires precision machinery and skilled manufacturing techniques. Key considerations include:
Material Selection: Copper provides higher thermal conductivity but is heavier and more expensive, while aluminum offers a balance of weight, cost, and performance.
Fin Thickness and Spacing: Extremely thin fins improve heat transfer but may require support features to prevent bending or vibration damage.
Surface Treatment: Anodizing, nickel plating, or powder coating can enhance corrosion resistance and emissivity.
Integration with Other Components: Base machining must ensure perfect flatness for optimal thermal contact with the heat source.
Comparison with Other Heat Sinks
| Feature | Skived Fin | Extruded | Bonded Fin | Stamped Fin |
|---|---|---|---|---|
| Thermal Conductivity | Excellent | Good | Good | Moderate |
| Fin Density | Very High | Moderate | High | Moderate |
| Structural Strength | Excellent | Good | Moderate | Moderate |
| Manufacturing Complexity | High | Moderate | High | Low |
| Customization | High | Moderate | Moderate | Low |
| Compactness | Excellent | Moderate | Moderate | Moderate |
Skived fin heat sinks outperform extruded, bonded, and stamped fin types in high-density and high-power applications due to their combination of high thermal conductivity, fin density, and compactness.
Conclusion
Skived fin heat sinks are a cutting-edge thermal management solution designed for high-power electronics and industrial applications. Their thin, closely spaced fins, high surface area, and superior thermal conductivity make them ideal for environments where conventional heat sinks cannot meet performance requirements. By reducing thermal resistance and maintaining stable operating temperatures, skived fin heat sinks enhance component reliability, system efficiency, and lifespan.
With customizable designs, compatibility with forced air and liquid cooling, and applications across automotive, LED, power electronics, and industrial machinery, skived fin heat sinks represent the pinnacle of passive thermal management technology. They are essential for modern high-performance electronic systems requiring compact, efficient, and reliable cooling solutions.
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