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Custom CNC Precision Copper AI Server Water Block

Dongguan Tongchuang Elec.Tech. Co.,Ltd is a professional design and production of Copper, Aluminum, Heat Pipe, Aluminum Fins, Stainless Steel, and other metal stamping products and high precision hardware-based electronic components, and heat sink factory. We provide a full range of production services from mold design and development to product forming, post-treatment and surface treatment. Products are exported to Europe, South Asia, America, Southeast Asia and other countries and regions.

Category:

Liquid Cold Plate

key word:

Tongchuang



Product Introduction

Product Description

Engineered to meet the thermal demands of next-generation artificial intelligence workloads, the Custom CNC Precision Copper AI Server Water Block delivers high-efficiency liquid cooling for high-density compute environments. Fabricated from ultra-pure oxygen-free copper using high-precision multi-axis CNC machining, this cold plate features ultra-dense micro-channel fin arrays designed to minimize thermal resistance across massive GPU, CPU, and custom ASIC dies.

 

Tailored for modern 1U to 4U rack-mount servers, modular supercomputing clusters, and edge AI deployments, each unit is built to withstand continuous, high-pressure liquid circulation. With corrosion-resistant surface finishing, robust EPDM/FKM sealing, and customizable port layouts, it provides enterprise data centers with an optimal balance of thermal dissipation, reliability, and form-factor efficiency.

 

Product Features

  • High-Purity Copper Cold Plate: Machined from premium C11000/oxygen-free copper (OFC) to deliver thermal conductivity exceeding 390 W/(m·K).

  • Precision Micro-Channel Fins: Sub-millimeter skived or CNC-milled micro-fin arrays (fin width/gap down to 0.15–0.2 mm) maximize liquid-to-copper contact surface area while maintaining low hydraulic impedance.

  • Full-Coverage Multi-Zone Cooling: Optimized flow architecture engineered to dissipate heat simultaneously from the central processor (GPU/TPU/CPU), high-bandwidth memory (HBM3/HBM3e), and high-power voltage regulator modules (VRMs).

  • Leak-Proof Architecture: Features recessed industrial O-ring seals (EPDM or Fluorosilicone) and helium/pressure leak-testing protocols rated for long-term data center deployment.

  • Low-Profile Form Factor: Designed to fit standard 1U, 2U, and open-rack architectures (OCP ORv3 compatible) without interfering with adjacent PCIe expansion cards or power distribution busbars.

  • Corrosion-Resistant Surface Treatment: Available with electroless nickel plating to prevent galvanic corrosion, oxidation, and erosion from industrial coolants.

 

Applications

  • AI Training & Inference Accelerators: Custom cooling for high-TDP accelerator boards (such as NVIDIA HGX/H100/H200/B200, AMD Instinct MI300 series, and Google TPU clusters).

  • High-Performance Computing (HPC): Supercomputing nodes, computational fluid dynamics (CFD) clusters, and financial algorithmic modeling engines running sustained multi-kilowatt rack loads.

  • Hyperscale Cloud Data Centers: Retrofit and greenfield direct-to-chip (D2C) liquid-cooled infrastructure aimed at reducing operational Power Usage Effectiveness (PUE).

  • Edge AI Servers: Ruggedized, high-density AI inference systems operating in space-constrained industrial or telecom environments.

  • Custom ASIC & FPGA Racks: Specialized crypto-mining, rendering farms, and signal-processing blades requiring application-specific cold-plate geometry.

 

Advantages

  • Superior Thermal Dissipation: Eliminates thermal throttling under sustained peak AI computation, allowing processors to maintain maximum clock speeds and continuous boost performance.

  • Energy Cost Optimization: Enables facilities to run higher coolant inlet temperatures (up to 40°C–45°C), drastically lowering chiller power consumption and pushing facility PUE below 1.15.

  • Bespoke Engineering Flexibility: Complete customization of mounting bracket patterns, port orientations (G1/4", quick-disconnect couplings, barb fittings), and baseplate dimensions to match proprietary PCB layouts.

  • Long-Term Operational Reliability: Industrial-grade metallurgy and automated helium mass spectrometry testing prevent micro-leakage risks inside critical compute hardware.

  • Optimized Hydraulic Balance: Low pressure-drop internal routing allows servers to be connected in parallel or series loops without overloading central server rack pumping units (CDUs).

 

Product Parameters

Parameter Specification / Range
Base Material High-Purity C11000 Copper / Oxygen-Free High-Conductivity Copper (OFHC)
Top Plate / Cover Nickel-Plated Copper, Anodized Al6061, or Stainless Steel (SUS304/316)
Manufacturing Process 5-Axis CNC Precision Milling, Skiving Fin Technology, Vacuum Brazing
Micro-Channel Dimensions Fin Thickness: 0.15 mm – 0.3 mm; Fin Gap: 0.15 mm – 0.35 mm; Height: 2.0 mm – 4.5 mm
Flatness Tolerance Baseplate surface flatness ≤ 0.01 mm; Roughness Ra ≤ 0.4 µm
Surface Treatment Electroless Nickel Plating (5–12 µm), Anti-Oxidation Coating
Supported Thermal Design Power (TDP) 500W – 1500W+ per socket (scalable depending on flow rate)
Sealing Mechanism Dual EPDM / Viton (FKM) O-Rings, Laser-Welded, or Vacuum-Brazed
Interface Thread / Ports Standard G1/4", Quick Disconnect (UQD/QD4/QD6), or Custom Barbs
Operating Pressure Up to 2.5 bar (standard data center working loops)
Test Pressure Rating Helium leak tested (< 10⁻⁸ mbar·l/s); Hydrostatic burst tested to ≥ 6 bar
Coolant Compatibility Deionized water, Propylene/Ethylene Glycol solutions, Engineered dielectric coolants
Compliance & Standards RoHS, REACH, OCP (Open Compute Project) form-factor compliant

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